Start "Intelligent Engine" To Boost High Quality Development

Xinxiang Bailu Investment Group Co., Ltd. is a large state-owned enterprise in Xinxiang City, with a history of 60 years. Over the past 60 years, the company has always regarded reform and innovation as an inexhaustible driving force for development, insisting on seeking breakthroughs through solid work and promoting development with innovation. Its main product, regenerated cellulose filament, is in the leading position in the industry. The production capacity of spandex has entered the first square in China, and the egret brand has won the "China famous trademark". While strengthening and expanding the main business, the company also actively extends to the downstream, forming a whole industry chain development mode integrating fiber, weaving and printing and dyeing. Especially in recent years, facing the structural reform of the national supply side and the increasing pressure of industry competition, the company has accelerated the pace of transformation and upgrading, actively implemented intelligent transformation, transformed the traditional "manufacturing industry" into the modern "intelligent manufacturing industry", and promoted the company to achieve high-quality development.

The equipment is upgraded intelligently, and the quality and efficiency are improved. With the goal of "automation of single equipment, intelligent production line and intelligent comprehensive management", the company continuously promotes the development of labor-intensive production mode to automation and intelligence, deeply promotes the integration of informatization driven industrialization and informatization by industrialization, constantly creates new competitive advantages and leads the new development trend of the industry. The company has signed a strategic cooperation agreement with Shanghai jieka robot Co., Ltd., and successively developed the automatic sorting system of Spandex Products and the intelligent storage system of Spandex Products, realizing the whole process intellectualization of products from grading inspection, warehousing to outbound. The scene of sorting, packing, packing and transportation of nearly 100 people has become history. Today, only a few people are operating in front of the computer, and the busy manipulator is working continuously. This transformation greatly reduces the production cost, greatly improves the work efficiency, realizes the scientific and fast warehouse management, and improves the accuracy of warehousing and outbound. The company has also jointly developed an automatic sorting system in the processing workshop with jieka company to realize the whole process automation from grading inspection to packing and packing of semi continuous spinning regenerated cellulose filament products. On the basis of this, the company has developed a more efficient and more stable robot recognition system based on its modern and automatic processing technology. Through the application of automatic sorting system, the functions of automatic classification, automatic bagging, automatic unpacking, automatic packing, automatic sealing and information collection are realized. In the past, each Grader Needs to sort and pack more than 600 silk reels every day. Now, manual operation is no longer needed, which greatly reduces the rate of missed inspection and false inspection, and makes the classification standard more unified and the product quality more stable.

Intelligent control upgrade, more accurate production management. The company's first liquid workshop was built in 1960, when the design of rubber making annual output of 5400 tons. However, with years of structural adjustment and development needs, the company actively explores process optimization, equipment innovation and automation upgrading. Through the automation transformation, it has gradually realized from the original manual operation of each post to the microcomputer control, and then to the computer remote precise control. The central control room has been set up to centrally control all the production processes in the workshop, and the duty points and personnel operation of each post have been cancelled. At the same time, the labor intensity of workers is reduced, the process stability and rubber quality are significantly improved, the production capacity is greatly increased, and the energy consumption is significantly reduced. At present, the annual output of glue making in the workshop is about 40000 tons, and the number of workers used has been reduced from 500 to more than 100 now. At the same time, the company also applied intelligent manufacturing to the field of laboratory. The on-line detection of alkali liquor is installed and used in the raw liquor workshop, which realizes the automatic allocation of alkali liquor, avoids the error caused by manual operation and test, and improves the uniformity and consistency of alkali liquor. Because of the online detection of cellulose, it only takes several hours to adjust the online detection data, which results in the lag of online detection data With the increase of uniformity, the quality of viscose will be improved. The acid bath on-line automatic analyzer is used in the acid station workshop, which does not need chemical reagents. It is a fast, accurate and pure physical method on-line continuous detection instrument. The application of the instrument makes the acid bath mixing quality more uniform and stable, the spinning product quality is further improved, the unit acid bath production cost is reduced, and the economic and social benefits are significantly improved.

Upgrade the level of intelligent office management. The company also uses the Alibaba enterprise Internet procurement platform to gradually carry out e-commerce, so as to make the bidding procurement of materials more open, transparent and compliant, and reduce the procurement cost; vigorously carry out the integration of production management and control, focus on the development and utilization of big data, deeply tap the potential of data, promote mobile office, and provide data for production control by using mobile terminal products such as app and enterprise wechat Support, improve work efficiency, reduce management costs. At the same time, the company also actively and orderly established EMS data acquisition system and monitoring and control system in the old production line, striving to realize the traceability of the whole production process.

Through these intelligent transformation, the company gradually reduced and banned the original physical, repetitive and on duty posts, and integrated human resources. In recent years, in the case of new projects one by one, the surplus personnel are fully deployed through intelligent transformation, which reduces the cost, improves the income of employees, and realizes the win-win situation between enterprises and employees.

Only when you have faith in your heart can you go far. Over the past 60 years, Bailu group has withstood the great changes of the economic tide relying on continuous reform and innovation; it has experienced the great test of the reform of state-owned enterprises, and the longer it has been, it has radiated a strong vitality. In the new era, facing the new journey of "century old store", egret group started the "intelligent engine", enhanced the development momentum, walked on the road of high-quality development quickly and steadily, and made more and more contributions to the economic development of Xinxiang City.